Dexion P90 BOX Pallet Beams

Dexion P90 BOX Pallet Beams – Built for Heavy‑Duty Performance

Few warehouse components work harder than the horizontal beams that carry pallet loads day in, day out. Dexion P90 BOX beams are engineered from high‑grade steel in a fully enclosed box profile that resists torsion and impact far better than open C‑sections. Each pair safely holds up to 4 000 kg per level, giving you the confidence to place dense, irregular or high‑value goods without hesitation. Every beam is batch‑tested to FEM standards and supplied with factory‑fitted safety pins for instant, tool‑free installation.

Optimised for EUR and FIN Pallet Footprints

European warehouses rarely handle a single pallet type, so sizing must be simple. Choose the working length that matches the pallets you move most:

The size shown is the clear span between uprights, letting you plan run lengths and aisle widths with millimetre accuracy. If your SKU mix demands something special, we can manufacture bespoke beams from 500 mm to 5 000 mm on short lead times.

High‑Visibility Powder Coating for Safer Operations

An unmistakable RAL 2001 orange finish makes every beam stand out against pallets, uprights and truck masts. The colour is more than cosmetic: clear contrast reduces collision risk, speeds up rack inspections and helps new drivers orientate shelves at height. The durable polyester powder coat is cured at 200 °C, forming a tough skin that shrugs off scuffs, scrapes and oil residue. For coastal or outdoor use, select our hot‑dip galvanised variant that seals every surface – inside and out.

Modular Architecture That Grows with Your Business

All Dexion P90 BOX beams locate into the signature P90 upright pattern at a 50 mm pitch. Future re‑slotting or height changes take minutes and require no special tools beyond a beam lifter. Add intermediate beams for half‑pallet positions, drop‑in decking for carton work or wire mesh panels when sprinkler codes demand it. Because the P90 platform is global, accessories arrive quickly and fit perfectly the first time.

Closed‑Box Design: More Rigidity, Less Deflection

With closed‑box beams the top and bottom flanges share load evenly, limiting vertical deflection under heavy pallets. Independent tests show a box profile of equal steel weight can outperform an open beam by up to 20 % in stiffness, translating to tighter beam levels, better pick ergonomics and a longer service life. For narrow‑aisle or shuttle systems, that extra rigidity can be the difference between smooth throughput and unplanned downtime.

Compliance and Independent Certification

Dexion P90 BOX beams are designed and tested to European FEM 10.2.02 guidelines and carry CE marking under EN 1090. Third‑party labs perform static and dynamic cycle tests, and certificates ship with every order—proof of compliance during safety audits or tenders.

Routine Inspection & Preventive Maintenance

Good storage equipment stays safe only when it is cared for. We recommend a three‑tier regime:

1. Daily sweep by operators for visible damage or missing pins.
2. Monthly check with documented sign‑off of alignment and lock integrity.
3. Annual survey by a trained Dexion inspector measuring bow, plumb and anchor torque.

Because beam levels are adjustable, dents or twists can be isolated and the bay returned to service quickly with a like‑for‑like replacement.

Sustainable by Design

Steel is infinitely recyclable, and the closed‑box profile uses material more efficiently than bulkier rolled sections. Powder coating is solvent‑free, and our galvanising line recovers process heat. End‑of‑life beams re‑enter the steel cycle, reducing the overall carbon footprint of your operation.

Fast Pay‑back and Lifetime Value

Warehouse space is among the costliest real estate a business can rent. By stacking pallets higher and tighter, Dexion P90 BOX beams slash the cost per stored pallet. Users report pay‑back in under 12 months versus floor‑stacking, while galvanised beams give 20 years of maintenance‑free service—even in chilled or coastal environments.

Straightforward Installation

Beams arrive shrink‑wrapped in pairs with locking pins already fitted. A two‑person crew can erect a five‑level bay in ten minutes using only a torque wrench for frame bolts. Comprehensive Dexion P90 Pallet Racking Installation Instructions (PDF) are available on request, detailing safe erection practices and inspection intervals.

Expert Help at Every Stage

Matching beam duty to pallet weight is critical. If you need a second opinion, our technical advisers will run the numbers and produce a layout drawing free of charge. Email myynti@thtt.fi, call +358 2 4310 400 (weekdays 08‑16) or open our live chat—always a warehouse specialist, never a bot.

Choose Dexion P90 BOX pallet beams and give your warehouse the strength, flexibility and future‑proof scalability it deserves.