THTT pallet racking upright protector is a quick, cost-effective way to protect the aisle-side (front) uprights in the middle of a racking run.
The flexible PE shell and the energy-absorbing inner padding are designed to take the hit before the load-bearing upright does. High-visibility yellow improves awareness in busy picking aisles, while Velcro hook-and-loop straps make installation fast, no drilling and no floor fixings.
This listing is for a box of 21 front upright protectors, ideal when you want to cover a complete aisle in one delivery. Suitable for many common pallet racking uprights with an upright width of 79–92 mm (often used with systems such as Dexion, Mecalux and SSI Schäfer where sizes match). Works in cold stores down to -30 °C.
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THTT pallet racking upright protector is a fast, affordable impact protection solution for the front uprights in the middle of a pallet racking run, where contact happens most often. This product is supplied as a box of 21 protectors, so you can protect a full aisle (or several high-risk sections) in one delivery and keep installation work efficient.
This pallet racking upright protector is designed to absorb energy before it reaches the upright. The construction combines:
A flexible outer body that can deflect and spread the force of a bump, and an energy-absorbing inner padding inside the protector. Together, these elements help reduce the peak load transferred to the upright during a collision.
The protective shell is made from PE plastic (polyethylene). In warehouses, PE is valued for being tough in daily use while still offering useful flexibility for impact protection products.
| Height | 500 mm |
| Width | 104 mm |
| Depth | 75 mm |
One misjudged turn is enough to mark a rack upright. In the middle of a pallet racking row, trucks work close to the frame all day, and the front face of the upright is the part that usually gets clipped first. The THTT front rack upright protector is built to take those knocks and help keep your racking in good shape, with no floor fixing and no drilling.
This is a strap-on rack upright guard (also known as a rack post protector) for the uprights located between bays. It protects against everyday contact from forklift forks, reach truck support legs (outriggers), and similar warehouse vehicle traffic. The bright yellow surface is easy to see when approaching the bay, which supports safer, smoother handling in busy aisles.
End frames often get the biggest impacts, but central uprights take constant small hits during normal work, especially when operators are lining up pallets, correcting their steering, or working with limited visibility. Over time, that repeated contact can damage paint, dent the frame, and in the worst case bend the upright.
The THTT protector sits on the front upright inside the rack run, right where contact is most likely. With a height of 500 mm, it covers the common strike zone around fork height, giving useful protection without adding unnecessary bulk around the rack.
The protector combines a tough outer body with an energy-absorbing inner pad. When an impact happens, the structure flexes and helps dissipate energy instead of transferring the full force straight into the steel upright. That is exactly what you want from racking protection: the protector takes the hit, while the upright stays protected.
The outer body is made from PE plastic, chosen for its durability in warehouse conditions. Inside, the cushioning layer supports the shock-absorbing effect and improves impact resistance in day-to-day use.
It is hard to avoid what you cannot see. The protector’s yellow warning colour (RAL 1004) makes the upright stand out against typical grey rack frames and darker warehouse backgrounds. In practice, that extra contrast helps operators judge distance and alignment earlier, reducing the risk of contact before it happens.
Floor-anchored protectors can be a good solution, but they also mean drilling, dust, and time. The THTT model is different: it is a wrap-around protector secured with Velcro straps (hook-and-loop). There is no floor fixing, so it is quick to install and simple to move if your layout changes. Each protector includes 2 × 800 mm Velcro straps. Tighten the straps evenly so the guard sits firmly on the upright and stays in position during daily operations.
This protector is rated for cold environments down to -30 °C. That makes it suitable for chilled warehouses, cold rooms, and other low-temperature logistics areas where forklift traffic continues year-round.
In cold areas, it is good practice to fit the protector onto a clean upright face, so the straps can be tightened properly and the guard sits securely around the steel. A quick wipe to remove heavy dust, ice, or grease also helps the guard sit flat and do its job.
The THTT front rack upright protector is certified for impact loads in line with EN 15512:2009, the European standard used for adjustable pallet racking systems. For warehouse managers and engineers, this is a useful reference point when selecting protection for high-traffic areas.
This model fits most standard pallet racking uprights when the upright width is 79–92 mm. It is suitable for systems such as Dexion, Mecalux, and SSI Schäfer where the upright profile falls within that range.
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