Wire Mesh Decking for Pallet Racking

Galvanised Wire Mesh Decking for Pallet Racking

Standard pallet racking is built around pallets, not loose goods. The moment cartons, small components or mixed items end up on bare beams, the risk of items falling increases and the working area below becomes less predictable. A wire mesh deck panel turns a pallet racking level into a stable storage surface, so the racking can be used more safely and more flexibly without changing the basic structure of the system.

Why add wire mesh decking to pallet racking?

Wire mesh decking is a practical accessory when you want to improve safety and make better use of each racking level. The mesh helps to stop goods from falling through the gaps between the beams. That protects both people working in the aisle and the products you store.

A mesh deck also supports safer handling when pallets are not perfectly placed. If handling is rushed or visibility is limited, a pallet can slip into the space between the pallet racking beams. In that situation the wire mesh decking can carry the poorly positioned load temporarily and reduce the chance of a larger accident.

Use a pallet racking level for small-item storage and picking

One of the most common reasons to install wire mesh decking is to store and pick small items directly from a pallet racking level. With a mesh deck in place, the level can be used more like a shelf: boxes and smaller units can be stored neatly and accessed quickly from the aisle. This is especially useful on the lowest levels, where operators often pick individual items or partial cartons.

The mesh decking can also be combined with dividers. Dividers make it easier to separate product types, keep stock in its own section and maintain order when multiple items share the same level.

Sprinkler-friendly, non-combustible deck surface

In many warehouses, fire safety is not just a box to tick, it is part of day-to-day risk management. Wire mesh decking suits warehouses that have automatic fire suppression systems, because the open, water-permeable structure allows sprinkler water to pass through the level if it is needed. With a solid deck, water can be blocked and the effectiveness of a sprinkler system can be reduced.

The material is non-combustible, which makes wire mesh decking a safer alternative to plywood when you want a deck surface on a pallet racking level. The open structure supports the idea of sprinklers working through the racking levels instead of being stopped at the first solid surface.

Specifications

• Widths: 890 mm (EUR) and 1125 mm (FIN)
• Depth: 1050 mm
• Finish: galvanised

Two load classes are available:

• Medium duty mesh decking is rated for 800 kg/m².
• Heavy duty mesh decking is rated for 1000 kg/m² and offers better point-load resistance.

Heavy duty wire mesh decking for point loads

The heavy duty wire mesh deck is not the same as a basic light-duty mesh panel that is commonly used only to support pallets. Heavy duty mesh decking is designed to take point loads, and the intermediate supports are built with a tubular structure. The sizing has been designed and tested using a 600 × 600 mm load placed between the beams.

It is still important to use the right deck for the right job. A light-duty mesh deck is typically intended to support pallets, and the load should be carried by the pallet racking beams rather than resting directly on the mesh. When point loading is expected, choose the heavy duty option and always respect the racking system’s load limits and safe working practices.

Fit, compatibility and sizing for your pallet racking system

Wire mesh decking for pallet racking is normally dimensioned to match the standard bay sizes of the racking system in use. Common sizes are often selected to suit widely used systems such as Dexion and Mecalux.

Special sizes can also be produced when the required quantity is suitable for series production. For single pieces, a custom solution is typically difficult to realise. If you are considering a non-standard size, it is best to plan it in advance so the deck dimensions match the beam spacing and the intended load type.